淡江大學機構典藏:Item 987654321/126411
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    Please use this identifier to cite or link to this item: https://tkuir.lib.tku.edu.tw/dspace/handle/987654321/126411


    Title: Simplified Model Predicts Binder Behavior in Sand Mold Printing
    Authors: Li, Yen-ting
    Keywords: binder jetting;ANSYS Fluent;simulation;geometric approach;circular shape;dynamic mesh;diffusion;penetration;porous media;process optimization
    Date: 2023-06-09
    Issue Date: 2024-10-16 12:05:23 (UTC+8)
    Abstract: Binder jetting is a crucial process in additive manufacturing (AM) and is widely used in sand mold casting. This study explores the challenges of simulating binder droplets in ANSYS Fluent, including complexity and computational time. To overcome these challenges, we propose a geometric approach that models the binder droplet as a circular shape instead of an actual droplet. Additionally, the dynamic mesh feature is employed to transform the initial boundary condition into a wall condition at a specified time interval (Δt). This simplified approach eliminates the need to simulate actual droplets, leading to significant computational resource and time savings. By adopting this geometric approach, we can accurately predict the diffusion and penetration behavior of binder droplets with varying materials and volumes in porous media with different porosities. Through data analysis, it was found that the main variables affecting the diffusion diameter and penetration depth are binder volume and porosity. The successful implementation of this simplified model enables researchers and engineers to expedite the simulation of binder behavior, facilitating process optimization and enhancing the understanding of binder jetting technology in the field of additive manufacturing.
    Relation: Applied Sciences 13(12), 6985
    DOI: 10.3390/app13126985
    Appears in Collections:[Graduate Institute & Department of Mechanical and Electro-Mechanical Engineering] Journal Article

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